Task Description
Relocate fuel pump to a more accessible or cooler location for improved reliability and easier maintenance access. May involve converting from mechanical to electric pump.
Parts Required
- Electric fuel pump (if converting from mechanical)
- Fuel pump mounting bracket
- Fuel hose (appropriate length)
- Fuel hose clamps
- Inline fuel filter
- Electrical wire and connectors (if electric)
- Relay and fuse (if electric)
- Blanking plate for old pump location (if mechanical)
Tools Needed
- Drill and bits
- Socket set
- Wire strippers and crimpers (if electric)
- Hose cutter
- Multimeter
- Mounting hardware
Procedure
- Depressurize fuel system
- Identify new pump location (consider gravity feed, heat, access)
- Fabricate or install mounting bracket
- If converting to electric:
- Install relay triggered by ignition
- Run fused power supply to pump location
- Install pump with proper grounding
- If relocating mechanical:
- Ensure new location works with pump arm
- Check clearances for pump lever operation
- Route new fuel lines to pump location
- Install inline filter near pump
- Connect fuel lines with proper clamps
- If mechanical pump removed, install blanking plate
- Prime system and check for leaks
- Start engine and verify fuel pressure
- Test drive and monitor performance
Notes
Electric pumps should be mounted as low as possible, ideally below tank level. Include a safety cutoff switch or relay that stops pump when engine stops. Consider pump flow rate matches carburetor requirements.
Progress Updates
Task updates will be added here as work progresses